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Focused ultrasound heating in brain tissue/skull phantoms with 1 MHz single-element transducer.

Authors: Antoniou A, Evripidou N, Damianou C

The study aims to provide insights on the practicality of using single-element transducers for transcranial Focused Ultrasound (tFUS) thermal applications. FUS sonications were performed through skull phantoms embedding agar-based tissue mimicking gels using a 1 MHz single-element spherically focused transducer. The skull phantoms were 3D printed with Acrylonitrile Butadiene Styrene (ABS) and Resin thermoplastics having the exact skull bone geometry of a healthy volunteer. The temperature field distribution during and after heating was monitored in a 3 T Magnetic Resonance Imaging (MRI) scanner using MR thermometry. The effect of the skull's thickness on intracranial heating was investigated. A single FUS sonication at focal acoustic intensities close to 1580 W/cm<sup>2</sup> for 60 s in free field heated up the agar phantom to ablative temperatures reaching about 90 °C (baseline of 37 °C). The ABS skull strongly blocked the ultrasonic waves, resulting in zero temperature increase within the phantom. Considerable heating was achieved through the Resin skull, but it remained at hyperthermia levels. Conversely, tFUS through a 1 mm Resin skull showed enhanced ultrasonic penetration and heating, with the focal temperature reaching 70 °C. The ABS skull demonstrated poorer performance in terms of tFUS compared to the Resin skull owing to its higher ultrasonic attenuation and porosity. The thin Resin phantom of 1 mm thickness provided an efficient acoustic window for delivering tFUS and heating up deep phantom areas. The results of such studies could be particularly useful for accelerating the establishment of a wider range of tFUS applications.

Introduction

Purpose Thermal ablation
Study Objective To assess the feasibility of using a 1 MHz single-element transducer for transcranial focused ultrasound thermal applications by delivering sonications through 3D-printed skull phantoms and monitoring temperature with MR thermometry.
Animal model / Human subject None — no experimental animals or human subjects used; study employed 3D-printed skull phantoms (ABS and Resin) and agar-based tissue-mimicking gels based on a healthy volunteer's skull geometry.
Disease model healthy
MRI or image guidance method 3 T MRI using MR thermometry
Cargo name and characteristics Focused ultrasound (FUS) delivered by a 1 MHz single‑element spherically focused transducer; focal acoustic intensity reported near 1580 W/cm^2, sonication duration 60 s; applied to agar‑based tissue‑mimicking phantoms through 3D‑printed ABS or Resin skull phantoms, producing focal temperatures up to ~90°C in free field and ~70°C through a 1 mm Resin skull.
Route of administration Not applicable — no drug or cargo delivered. Thermal energy was applied transcranially using a 1 MHz single‑element spherically focused ultrasound transducer through 3D‑printed skull phantoms.

Outcomes and Safety

Summary of Outcomes Single-element 1 MHz focused ultrasound produced ablative heating in tissue-mimicking phantoms in free field and through a 1 mm resin skull (focal temps up to ~70–93 °C), whereas ABS skulls blocked transmission and thicker resin skulls yielded only modest hyperthermia (~47 °C).
Duration of biological effect 60 s
Safety-related matter The study raises safety concerns about skull and adjacent tissue thermal injury from trans-skull ultrasound—reporting a slight (1.8 °C) heat accumulation near the ABS insert—and recommends measures such as active skull cooling to mitigate unwanted skull heating.

Brain Region

Visualization unavailable

Ultrasound Parameters

Ultrasound instrument 1 MHz single-element spherically focused transducer (manufacturer not stated; aperture/diameter not stated)
FUS Frequency 1 MHz
FUS Intensity 1580 W/cm2
FUS Pressure ≈6.97 MPa (peak pressure, estimated from reported focal intensity 1580 W/cm^2 assuming ρ=1000 kg/m^3 and c=1540 m/s)
FUS Mode continuous
Pulse duration 60 s
Duration of a single FUS session 60 s
Treatment frequency single

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